Safe Separations

Vapour recovery needs to be backed by good siting

Capturing fuel vapours is valuable. Planning must also address the sources, conditions and people beyond the equipment being tested.

22 September 2026 · Research-led campaign for legislative change

What Stage 1 and Stage 2 do

Stage 1 recovery returns vapours displaced from underground storage during tanker delivery through a vapour-return connection. Stage 2 addresses vapours displaced from a vehicle tank during refuelling. Each works at a particular transfer point. Requirements and exemptions depend on the applicable regulatory regime. [47] [48]

These controls can reduce emissions and exposure. A multi-site Mexican study comparing stations with and without vapour recovery reported lower personal benzene exposure at stations using recovery. Differences between sites and the occupational study design limit what can be concluded about the size of a benefit for Australian residents. [32]

What remains outside a simple recovery claim

  • Tank vents: pressure changes and tank breathing can release vapours through vents.
  • Delivery events: connections, unloading practice and pressure conditions influence releases.
  • Spills and leaks: surface spills and leaking storage or pipework require separate prevention and response.
  • Traffic: vehicle exhaust and movements are additional sources and impacts.
  • Equipment condition: damaged components, incorrect settings or failures can reduce performance.

The existence of recovery equipment is therefore one piece of an assessment. It does not describe every release at a site. [21] [18] [47]

Certification and field performance answer different questions

A component test establishes performance under its specified conditions. Whole-site performance also depends on installation, operating practices, maintenance, tank pressure and the sources the system does not capture.

Evidence that a nozzle passed a test should not be described as evidence that all emissions at nearby homes have been eliminated. Equally, the existence of residual emissions does not mean the equipment is useless. The practical task is to combine controls and verify their performance. [48] [21]

What dependable compliance should include

Our reform proposal calls for commissioning records, routine checks, functional testing, repair records and clear responsibility when a fault is found. Permit conditions should identify the operator's obligations and the authority responsible for enforcement. Monitoring and inspection reports need methods and denominators to be meaningful: a count of faults alone does not establish a statewide failure rate.

NSW provides a useful operational example through its recovery requirements and record-keeping guidance. That experience can inform implementation without assuming every station, jurisdiction or technology operates under the same rules. [47]

Why separation still matters

Separation changes the relationship between an emission source and the places people occupy. It does not rely on a single piece of equipment remaining in perfect condition throughout a development's life. Controls reduce releases; siting helps prevent avoidable close interfaces. Both belong in a protective planning framework.

Research modelling shows why throughput, emission assumptions, weather and risk criteria affect the distances assessed. We support a binding minimum with additional assessment and greater separation where necessary, rather than treating a recovery-system certificate as a substitute for the siting decision. [38]

Do we know how often recovery systems fail in Victoria?

The reviewed evidence does not establish a representative Victorian failure rate. We are seeking functional-test, inspection and maintenance evidence to inform stronger oversight. An absence of published data is not proof that systems routinely fail.

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